Metal cutters are an important type of cutting tool that is widely used in metalworking and mechanical engineering. These tools help you precisely machine metal workpieces into a variety of shapes and profiles. In this article we will look at the manufacturing process of metal cutters, their application and key characteristics.
Process of Manufacturing Mills for Metal
process of metal cutters is complex and requires high precision. It includes the following steps:
Selection of material : The main material for the manufacture of cutters is high-speed steel (HSS) or carbide alloys. The choice depends on the specific requirements and operating conditions.
Design : Manufacturers determine the shape, dimensions, angles and other characteristics of future cutters in accordance with their purpose. This may include creating drawings and models.
Making a blank : A blank for the future cutter is created from the selected material. This can be a metal plate or a blank made of a specialized alloy.
Shaping : Using lathes, milling machines or EDM machines, cutters are given their shape and profile. This includes creating the cutting edges, teeth and neck of the cutter.
Heat Treatment : Cutters are heat treated, including quenching and tempering, to give them the required hardness and strength.
Sharpening : Cutters are ground and honed to ensure sharp cutting edges. This process may require high precision and specialized tools.
Coating (if necessary) : Some cutters can be coated with special coatings such as titanium nitride or diamond coating to improve their performance and extend their life.
Application of Milling Cutters for Metal
Metal cutters are used in various fields of metalworking and mechanical engineering:
Milling : The main use of cutters is surface treatment, creating grooves, grooves and slots.
Turning : Milling cutters are also used for turning metal workpieces to give them the desired shape and size.
Drilling : Some types of cutters can be used to drill holes.
Threading : Specialized cutters are used to create threads on metal parts.
Profiling and contouring : Milling cutters allow you to accurately machine profiles and create complex contours.
Machining difficult materials : Some cutters are designed to handle difficult materials such as titanium, stainless steel and nylon.
Conclusion
Manufacturing cutters for metal is a complex process that requires high technical competence and specialized equipment. These tools play an important role in metalworking, providing precision and quality machining of metal parts in various industries.
